Conductors

Bunched & Stranded Conductors

Specialized round compact, sectoral, and flexible conductors from 0.10 sq mm to 630 sq mm.

Bunched & Stranded Conductors
Tekla Energy Certified Quality
Technical Cross-Section & Geometry
Bunched & Stranded Conductors diagram

Need a Custom Specification?

We manufacture to customized diameters, stranding lay geometries, and special packaging requirements.

Product Overview

At Tekla Energy, bunching is conducted on modern double twist bunchers suitable for delicate wires as fine as 0.05 mm and capable of delivering complex unilay geometries. Stranding is performed both on Planetary and Rigid machines to handle Flexible (Class V) wires as well as Solid/Thick wires. Compacted conductors and shaped/sectoral conductors are Tekla Energy’s standout specialty.

Technical Specifications

Base Material GradeCU-ETP / OFE
Surface CoatingTin / Nickel / Silver / Bare
Size / Diameter RangeØ 0.10 sq mm to 630 sq mm
Compliance StandardsIEC 60228 Class 1, 2, 5, 6 • IS 8130 • BS EN 60228 • DIN VDE 0295
Available Lay GeometriesS (LHS) / Z (RHS), Unilay, Concentric, Sectoral Conductor, Round Compact Conductor

Standard Spool & Bobbin Packaging Matrix

Wire SizeCoilBasketDIN 630 mmDIN 400 mmDIN 250 mmDIN 160 mm

Key Performance Features

  • ✓Planetary and rigid stranding machines for heavy & compacted conductors
  • ✓Double twist bunchers capable of delicate wire handling down to 0.05 mm
  • ✓Specialized compacted and shaped sectoral conductor tooling
  • ✓Stranding geometries in S (LHS), Z (RHS), Unilay, and Concentric lay
  • ✓Specialty options with silver-plated and nickel-plated copper

Target Applications

  • ›Motor brush leads & carbon brush flexibles
  • ›Circuit breaker shunts and power disconnectors
  • ›Flexible busbars and high-current jumpers
  • ›High-voltage power cables (compacted & sectoral)
  • ›Submarine and marine power transmission cables